Industrial Process Automation & Control Systems in Milwaukee

Industrial process automation engineering in Waukesha and MilwaukeeTerminal Andrae delivers comprehensive industrial process automation to manufacturing and industrial facilities throughout Southeastern Wisconsin. Our team engineers solutions that stabilize production, minimize downtime and increase output consistency. From our base in Milwaukee, we deploy automation contractors to Brookfield, New Berlin, Waukesha, Racine and surrounding areas to upgrade legacy systems or design new infrastructure from the ground up.

We have executed complex projects for major regional operators, including the Miller Brewing Company in Milwaukee and the Nestle Chocolate Factory in Burlington. Our approach ensures your facility utilizes data effectively to drive mechanical success.

Contact Terminal Andrae Inc.

Control Systems and Power Engineering Design

Terminal-Andrae electricians and engineers provide facility managers with precise command over their industrial processes. We utilize custom software design, data collection applications and intuitive interface modifications to grant customers a higher level of operational visibility. Our electrical engineers equip business owners with the data necessary to reduce maintenance overhead and troubleshoot errors rapidly.

Industries Served by Our Automation Solutions

Automated manufacturing line integration in West Allis

We tailor automation strategies to the specific compliance and speed requirements of diverse sectors:

Advanced Data Collection and Batch Management

Modern industrial automation requires more than just motion control. Our systems include robust data reporting, batch management, material tracking and graphical trending. Terminal-Andrae utilizes real-time relational databases to integrate plant floor events with high-level production summaries, allowing for better decision-making at the management level.

Commercial Automation System Installation & Integration

Wisconsin businesses rely on Terminal-Andrae for specialized electrical engineering in manufacturing, process instrumentation and process control. Our capabilities cover field instrumentation, control system engineering and turnkey automation integration. Our engineering staff navigates complex architectures to ensure seamless communication between hardware and software platforms.

We offer complete design engineering, procurement, installation and commissioning services. Our team integrates control systems in Windows environments using client-server databases, industrial networking and object technology. From single-machine retrofits to full plant power system engineering, Terminal-Andrae is the technical authority for process control in Wisconsin.

Industrial Automation Repair and Troubleshooting

System failures halt production and revenue. We provide rapid industrial automation repair services to diagnose logic errors, hardware faults or communication breakdowns. Terminal-Andrae completes electrical design-build projects with speed, enabling clients to return to full capacity immediately.

Technical Capabilities and Engineering Solutions

Core Engineering Services

  • Detailed system design and interoperability planning.
  • In-house MMI/HMI system service engineers for ongoing support.
  • Custom computer graphic screens (Operator Interface Design).
  • Programming and interface development using object-oriented technologies.

HMI and PLC System Integration

Whether upgrading an obsolete PLC or networking a new facility, our technicians handle:

  • Turnkey automation installations.
  • Control system upgrades and retrofits for legacy hardware.
  • Implementation of physical networking and computer networks.
  • Open architecture systems and multi-processor controller configurations.

Supported Hardware and Software Platforms

We maintain vendor-neutral expertise to service a wide variety of existing plant infrastructure:

PLC & Control Hardware:
  • Modicon
  • Wonderware
  • AutomationDirect
  • Allen-Bradley (Rockwell)
  • Beckhoff
  • Danfoss
  • Entrelec
Components & Networking:
  • Kepware
  • Rockwell Automation
  • Siemens E&A
  • Sola
  • Uticor
  • Wago

Process Automation Software IntegrationSoftware integration for industrial automation

  • Invensys-Wonderware
  • Rockwell Software (Studio 5000, RSLogix)
  • Microsoft Visual Studio
  • MS SQL Server
  • Schneider Electric/Modicon
  • AutoDesk-AutoCAD

Electrical Engineering Specialties

  • Batch Control Systems
  • Industrial Architecture
  • Control Panel Design and Build
  • Human/Machine Interfaces (HMI)
  • Manufacturing Execution Systems (MES)
  • System Modernizations
  • Field Service and Calibration
  • PLCs and RTUs
  • Process Control Loops
  • Project Management
  • Supervisory Control (SCADA)
  • Systems Engineering
  • Operator Training

Terminal-Andrae maintains corporate affiliations with major integrators including Invensys-Wonderware and Rockwell Automation.

Contact Terminal-Andrae's Industrial Automation Contractors

Contact our Milwaukee electrical engineers to discuss your facility's requirements. We support industrial operations across Southeastern Wisconsin, including Brookfield, Menomonee Falls, Milwaukee, New Berlin, Oak Creek, Pewaukee, Racine, Waukesha and West Allis.
The Electrical Contractors at Terminal Andrae provide industrial and commercial electrical and engineering services throughout Wisconsin. We draw many of our satisfied clients from Milwaukee, Madison, Waukesha, Brookfield, New Berlin, Wauwatosa, West Allis, Oak Creek and the surrounding communities.
Terminal-Andrae Electrical Contractors & Engineers